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Rack Electroplating Plant

Price 100000 INR/ Unit

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MOQ : 1 Square Feet

Rack Electroplating Plant Specification

Tank Capacity
5002500 Liters per tank

Temperature Range
1565C (Varies per plating process)

Chemical Name
Nickel Sulfate, Chromium Trioxide, Zinc Sulfate, or as per process requirements

Packaging Type
Assembled Unit / Wooden Box / Custom

Shelf Life
Design life up to 10 years with proper maintenance

Grade Standard
Industrial Grade

Concentration
Nickel: 300 g/L, Chromium: 250 g/L, Zinc: 120 g/L (may vary as per specific process)

Ph Level
2.55.0 (varies according to chemical bath type)

Equipment Type
Electroplating Plant

Equipment Type
Rack Electroplating Plant

Dimension (L*W*H)
5000 mm x 1200 mm x 1500 mm

Voltage
415 V AC, 3 Phase, 50 Hz

Control Panel
PLC or Relay-Based (Customizable)

Movement Type
Motorized hoist/Manual/Automatic carriage

Automation Grade
Semi-Automatic / Fully Automatic (Optional)

Power Consumption
530 kW depending on plant size and load

Number of Tanks
5-15 tanks (customizable)

Surface Treatment
Polishing, Electroplating, Rinsing, Degreasing

Color
Standard Blue/Custom Paint

Material of Construction
PP (Polypropylene), MS (Mild Steel) with FRP Lining, or SS316

Application
Surface finishing of metals including automotive, hardware, electrical and decorative components

About Rack Electroplating Plant

We are the prominent manufacturer and supplier of premium quality Rack Electroplating Plant in the market. This plant is very effective in carrying out plating process where in metal ions are transported through an electric field within the solution. This plant provides superior quality and high strength coating, thus widely acclaimed. This plant is made of premium quality components to deliver flawless electroplating. Our clients can avail this quality tested Rack Electroplating Plant at affordable rates.

Features:

Durable
Reliable performance
Long irresistible life

Versatile Construction Materials

Choose from Polypropylene (PP), Mild Steel with FRP lining, or SS316 stainless steel for sturdy and corrosion-resistant tanks and structures. This flexibility ensures compatibility with various chemical baths and operational longevity even in demanding industrial settings.

Customizable Tank Arrangements

With 5 to 15 tanks per plant, each capable of holding between 5002500 liters, configurations can be precisely tailored to your process flow and production volumes. The plant supports applications including electroplating, rinsing, degreasing, and polishing for various metals.

Advanced Automation and Controls

Select between semi-automatic or fully automatic modes, and opt for PLC or relay-based control panels. Motorized hoists, manual movement, or automatic carriages are available, enhancing both throughput and worker safety through automation tailored to your operational needs.

FAQs of Rack Electroplating Plant:

Q: How does the rack electroplating process work in this plant?

A: The process involves loading metallic components onto racks, which are then sequentially immersed in tanks for cleaning, electroplating, rinsing, and finishing. Automation options allow for precise control of movement, timing, and chemical parameters to ensure a consistent, high-quality finish.

Q: What are the primary benefits of using this electroplating plant over manual plating methods?

A: Key benefits include consistent surface finishing, higher throughput, minimum operator intervention, and improved safety. Automated control reduces the risk of handling hazardous chemicals and optimizes chemical usage, enhancing product quality and operational efficiency.

Q: What are the main materials of construction for the tanks and structure?

A: Tanks and plant structures can be fabricated from Polypropylene (PP), Mild Steel (MS) with FRP lining, or Stainless Steel SS316, depending on your chemical compatibility and durability requirements. All options offer superior resistance against corrosive plating solutions.

Q: When and where can this electroplating plant be installed?

A: The plant can be installed in manufacturing facilities involved with automotive, hardware, electrical, or decorative metal finishing sectors. Installation is flexible and can fit within areas that meet the required electrical (415 V AC) and space (5000 x 1200 x 1500 mm) specifications.

Q: What chemicals and operating conditions are supported by the plant?

A: The plant supports processes using nickel sulfate, chromium trioxide, zinc sulfate, or other process-specific chemicals, with recommended concentrations and pH tailored to each application. Operating temperatures range from 15C to 65C, adjustable as needed for different metals.

Q: How does the control panel enhance process management?

A: With PLC or relay-based control, operators can automate and monitor parameters such as tank temperature, chemical concentration, plating time, and movement sequences, resulting in reliable and repeatable plating results.

Q: What is the typical lifespan and maintenance requirement for this plant?

A: With regular preventive maintenance and adherence to operating guidelines, the design life of the plant can reach up to 10 years. Routine checks include monitoring for corrosion, ensuring correct chemical levels, and timely replacement of parts to maintain consistent performance.

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Vat Electroplating Plant

Price 100000 INR / Unit

Minimum Order Quantity : 1 Square Feet

Dimension (L*W*H) : 3500 mm x 1200 mm x 1500 mm

Ph Level : 3.5 5.5 (depends on chemical bath)

Chemical Name : Nickel Sulfate, Zinc Sulfate, Copper Sulfate, Chromium Trioxide (as per process)

Temperature Range : Ambient to 90C (adjustable as per process)